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Horizontal Universal Balancer
Horizontal Universal Balancer
Standards
- ISO 19499:2007
Mechanical Vibration — Balancing — Guidance on the Use and Application of Balancing Standards - ISO 1940-1:2003
Mechanical Vibration — Balance Quality Requirements of Rigid Rotors — Part 1: Determination of Permissible Residual Unbalance
Applications
Widely used in industries such as electric motors, blowers, diesel engines, agricultural machinery, and textile machinery.
Achieving precise balancing of rotors is critical for smooth and efficient operation across many industries. This horizontal hard-bearing universal balancing machine, using roller support and a universal joint drive, makes that process easier. With the ability to adjust speeds through a frequency motor and inverter, the system handles real-time data processing for imbalance values, phase angles, and more. It offers versatile balancing capabilities for single-plane, dual-plane, and multi-plane rotors, including calibration for standard and custom workpieces, making it a go-to solution for industries that demand precision.
Technical Specifications
| Model | Weight of workpiece (kg) | Diameter of workpiece (mm) | Distance between two supports (mm) | Shaft diameter range (mm) | Balancing speed (r/min) | Min. achievable residual unbalance (gmm/kg) | Unbalance reduction ratio (%) | Motor power (kW) | Speed control method |
| 5-160 | Ø950 | 60-1420 | Ø10-180 | 300-1500 stepless speed control | ≤1 | ≥90 | 1.5 | Variable frequency motor | |
| 10-300 | Ø1200 | 60-1700 | Ø20-180 | 300-1500 stepless speed control | ≤1 | ≥90 | 5.5 | Variable frequency speed control | |
| 20-500 | Ø1500 | 70-1600 | Ø15-240 | 300-1500 stepless speed control | ≤1 | ≥90 | 7.5 | Variable frequency motor | |
| 20-1000 | Ø1500 | 70-2300 | Ø15-240 | 300-1500 stepless speed control | ≤1 | ≥90 | 7.5 | Variable frequency motor | |
| 30-1600 | Ø1800 | 100-2500 | Ø15-240 | 300-1500 stepless speed control | ≤1 | ≥90 | 11 | Variable frequency speed control | |
| 50-3000 | Ø2000 | 300-3000 | Ø40-300 | 110-1170 stepless speed control | ≤1 | ≥90 | 7.5 | Variable frequency speed control | |
| 100-3000 | Ø2400 | 300-3000 | Ø40-300 | 110-1170 stepless speed control | ≤1 | ≥90 | 11 | Variable frequency speed control | |
| 300-5000 | Ø2400/2900 | 340-2960 | Ø40-180, 180-300 | 110-1170 stepless speed control | ≤1 | ≥90 | 18.5 | Variable frequency speed control | |
| 300-10000 | Ø2400/3200 | 240-5100 | Ø50-200, 200-400 | 110-1140 stepless speed control | ≤1 | ≥90 | 45 | Variable frequency speed control | |
| 500-20000 | Ø2400/3200 | 300-5100 | Ø50-200, 200-400 | 110-1140 stepless speed control | ≤1 | ≥90 | 55 | Variable frequency speed control |
Features
- Includes a fully automated signal amplification module, allowing both automatic and manual adjustments. It also features signal self-check and diagnostic functions to enhance reliability
- Calibration can be performed on any workpiece, with compensation for angular clamps and the ability to store workpiece information for future use
- The system displays vector graphics, waveforms, and imbalance values simultaneously, providing a comprehensive and real-time view of the test parameters
Optional Features
- Automatic tracking of balance angles for improved precision during operation
- Automatic positioning of the rotor upon stopping, ensuring accurate placement for further analysis
- Vector angle decomposition functionality for a detailed assessment of imbalance
- Customizable bed length to accommodate larger workpieces as required by the user
- Adjustable support shaft diameter to suit different workpiece sizes, ensuring flexibility for various applications
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- Dynamic Balancing We offer tailored dynamic balancing solutions based on the type of rotating parts, while considering factors such as weight, diameter, thickness, and the dimensions of the connecting components. Learn more
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